Product Description
Zinc Nickel Plating Services use the method of plating zinc alloy with a little amount of nickel. The procedure is intended to increase the metal's resistance to corrosion and abrasion. For automotive parts that are exposed to higher temperatures, including engine parts, where other alloys like zinc and iron readily fail, zinc-nickel plating is employed. Zinc Nickel Plating Services serves as a substitute for hazardous metals in fasteners. Excellent corrosion resistance, typically five times as good as pure zinc.
Product details
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Location
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Maharashtra
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Service Mode
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Offline
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Applications of Plating
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Surface Protection
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High Durability and Corrosion ResistanceZinc Nickel Plating is specifically engineered to protect metal parts from harsh environments and corrosion for extended periods. Our plating endures up to 1000 hours in rigorous salt spray tests, emphasising its suitability for demanding applications in automobile, aerospace, and industrial sectors. With proper passivation and sealing, the finish maintains integrity and aesthetics for years.
Customizable Solutions for Diverse IndustriesWe provide customizable plating thickness (5-15 microns), finish options (bright, satin, matte), and surface preparation steps, tailored to each customer's requirements. From degreasing and blasting to post-plate passivation, our services accommodate varied industrial needs. Clients benefit from flexible scheduling and a broad service area across India for both small and large volume projects.
FAQ's of Zinc Nickel Plating Services:
Q: How is the zinc nickel plating process carried out for different metals?
A: The process involves thorough surface preparation, including degreasing, pickling, blasting, and cleaning. Components are then submerged in a zinc-nickel electrolyte bath (12-15% nickel content), followed by electroplating to the desired thickness. Post-plating steps like passivation and sealing enhance corrosion resistance. Materials such as steel, iron, and cast iron can all be treated effectively.
Q: What are the benefits of choosing zinc nickel plating over conventional coatings?
A: Zinc nickel plating provides significantly higher corrosion protection, lasting up to 1000 hours in salt spray tests. It ensures better durability at operating temperatures from -40C to +120C and maintains both functional and aesthetic qualities over time. This process extends component lifespan and lowers maintenance costs compared to traditional plating options.
Q: When should I consider using zinc nickel plating services?
A: You should opt for zinc nickel plating when your components are exposed to aggressive environments, require extended corrosion resistance, or must comply with industry standards like ASTM B841 and ISO 19598. It is especially beneficial for automotive, aerospace, and industrial applications where part reliability is crucial.
Q: Where are your zinc nickel plating services available and what is the service capacity?
A: Our plating services are offered across India, with the capability to handle parts weighing up to 500 kg each. As experienced manufacturers, exporters, and service providers, we serve clients in various regions and accommodate projects of different sizes and complexities.
Q: What finishes are available for plated components?
A: We offer customizable finishes, including bright, satin, and matte. These options provide aesthetic flexibility while meeting specific functional or decorative requirements as per your application.
Q: How does your process comply with environmental and industry standards?
A: Our zinc nickel plating practices fully comply with RoHS regulations and adhere to ASTM B841 and ISO 19598 standards. This ensures environmental safety, high quality, and industry-accepted reliability for all treated components.
Q: Which industries and materials are suitable for your zinc nickel plating services?
A: Our services cater to the automotive, aerospace, and industrial machinery sectors. We process a range of metals such as steel, iron, cast iron, and other suitable alloys, providing comprehensive solutions for customers with stringent performance needs.